Noisy pumps causing concerns

01:00 AM EDT on Tuesday, July 3, 2007

By John Castellucci

Journal Staff Writer

PAWTUCKET — Noise coming from pumps installed to draw water from the city’s reservoirs is causing yet another delay in the much-delayed water treatment plant project.

The noise, which one official said sounds like rattling marbles, is evidence of a malfunction that could lead to a complete breakdown of the pumping system, Water Supply Board officials said.

As long as the noise continues, the Water Supply Board is refusing to accept notification from Earth Tech that the $46.1-million plant is substantially complete.

The project is already more than a year behind schedule.

The Water Supply Board’s refusal to accept notice of substantial completion has drawn a protest from Earth Tech, the engineering company hired to design, build and operate the new water treatment plant,

“We see no effect on the system in spite of the noise,” Frank Pollare, vice president of corporate communications for Earth Tech, said from the company’s headquarters in Long Beach, Calif.

The manufacturer of the pumps, the Patterson Pipe Company in Toccoa, Ga., has assured Earth Tech that, despite the noise, the pumps can be operated safely, Pollare said.

Nevertheless, the Water Supply Board has refused to accept Earth Tech’s notice of substantial completion, Pollare said, delaying the extensive series of tests required to determine whether the plant is capable of producing water that’s safe to drink.

The pumps are in the two-story building that Earth Tech constructed at the mouth of Happy Hollow Pond in Cumberland, the last link in the chain of reservoirs that make up the Pawtucket water system.

The pumps’ job is to move water from Happy Hollow Pond into the three-foot-diameter pipe built to carry untreated drinking water to the new treatment plant, which has gone up behind Water Supply Board headquarters on Branch Street in Pawtucket.

The three pumps are “crucial,” James L. DeCelles, the water board’s acting chief engineer, said, because, without them the treatment plant will have no untreated water source.

“The noise is the issue,” source water manager Allen Champagne said, because officials fear whatever is making it “will eventually cause damage to the pumps.”

The pumps have been shut down. Steve Cochran, service manager for the Patterson Pump Co., said that the company has determined that the noise is harmless.

Cochran said the noise is being caused by air that’s getting into the pumps from the suction piping installed as part of the treatment plant project. He said that, while he expects that letters on the subject will exchanged by Earth Tech and Patterson, “We’ve given the go-ahead to run the pumps.”

But Water Supply Board officials said they aren’t reassured.

“If you have a car that’s knocking, are you going to be happy when the dealer says, ‘Well, call me when the pistons come through’?” said city Finance Director Ronald L. Wunschel, who sits ex officio as a water board member.

Wunschel said the water board plans to meet next week to discuss the matter. In the meantime, he said, Earth Tech is facing substantial penalties for failing to complete the treatment plant on time.

Although the company, a subsidiary of Tyco International, has been paid for design and construction, it will not be paid to operate the plant, Wunschel said, until the project is finished.

The project was supposed to be finished in March 2006. A series of factors, including contaminated soil and a shortage of stainless steel, delayed the completion date to the end of last month.

Under the terms of an agreement that Earth Tech reached with the Water Supply Board in mid-February, the company faces a penalty of $10,000 a day for every day that goes by after the June completion date, up to a maximum of $250,000. Water Supply Board officials said yesterday that no new completion date has been set.

Pawtucket

jcastell@projo.com